Anti-Corrosive System

Anti-corrosion methods are employed to prevent the initiation and progression of corrosion. These strategies are used to mitigate the detrimental effects of corrosion. Metal components or systems susceptible to exposure to high levels of saltwater and humidity are effectively shielded by anti-corrosion systems.

CATHODIC PROTECTION SYSTEMS

  • Anti-Corrosion Coatings

    Anti-corrosion coatings offer a high level of protection against corrosion for components operating in highly corrosive environments. There are various alternatives for anti-corrosive coatings, which can be categorized into three main types: barrier, inhibitive, and sacrificial.

     

    • Barrier Coatings: These coatings create a non-porous protective layer over the substrate, effectively preventing the base metal from coming into direct contact with the surrounding corrosive environment.
    • Inhibitive Coatings: Inhibitive coatings form a passive layer on the substrate, interacting with metal and moisture as the coating penetrates. This passive layer provides protection by inhibiting the corrosive reactions on the metal surface.
    • Sacrificial Coatings: Sacrificial coatings act as an additional layer over the substrate that corrodes sacrificially to protect the underlying material. This sacrificial corrosion helps safeguard the base metal from the damaging effects of corrosion.
  • Anti-corrosive Colours

    Corrosion-resistant pigments such as zinc chromate, zinc oxide, zinc dust, lead chromate, or red lead are used in anti-corrosive paint. Linseed oil is commonly used as a binder in anti-corrosive paint. This type of paint is specifically formulated to protect steel and other metal surfaces from corrosion.

    Anti-corrosive paints should dry quickly and harden rapidly. They should exhibit qualities such as abrasion resistance, corrosion resistance, water resistance, and impact resistance. These paints provide cost-effective and long-lasting corrosion prevention solutions.

    Anti-corrosive paints are often applied to metallic surfaces, including ferrous metals like steel and cast iron. Structural steel is commonly treated with anti-corrosive paint to protect it from acid fumes and harsh weather conditions, ensuring the durability and integrity of the steelwork over time.

  • Anti-corrosive coatings

    Anti-corrosive coatings serve as a barrier between metals and their environment, enhancing their durability and longevity. The global cost of metal corrosion damage is estimated to be in the billions. The positive news is that much of this damage can be prevented by proactive measures, such as selecting the appropriate anti-rust coating from the outset.
    When determining the best anti-corrosion coating for your project, it’s crucial to consider the climate and type of metal. Anti-corrosive coatings for steel and other metals can protect the substrate from various elements, including moisture, salt spray, oxidation, or chemicals.
    “Anti-corrosive products” is a term encompassing a range of coatings designed to shield substrates from corrosion. An anti-corrosion paint can offer more than just corrosion protection. It’s a versatile solution, allowing you to find the precise coating you need based on the multi-functional properties it provides.

  • Corrosion Resistant Coating Use

    In various sectors, anti-corrosion coatings play a pivotal role in safeguarding metal components from degradation caused by factors such as moisture, oxidation, salt spray, or exposure to a wide range of environmental or industrial contaminants. Anti-corrosive grease provides an additional layer of protection for metal surfaces, acting as a barrier to prevent chemical compounds or corrosive substances from making direct contact. Many of these coatings offer not only corrosion prevention but also benefits such as abrasion resistance, nonstick performance, and chemical protection.
    Anti-corrosive coatings ensure that metal components have the longest feasible lifespan. Manufacturers produce the most frequently used corrosion prevention coatings in the industry. These corrosion-resistant coatings provide protection against humidity, salinity, and chemicals, making them suitable for components employed in severe offshore, industrial, or chemical environments.

  • Anti-corrosive defence mechanisms.

    Corrosion is the process of the degradation of a material’s useful characteristics due to interactions with its environment. Many metals and buildings are susceptible to condensation, which can lead to severe rust issues by penetrating deep into cracks, crevices, around fasteners, between joints, and under peeling or damaged paint coatings. Corrosion Defence offers rust-inhibiting systems and solutions that have significantly improved corrosion protection and extended service life.
    Corrosion Defence protects metals by eliminating moisture and applying highly effective rust inhibitors to the surfaces. The penetrating corrosion inhibitors form a bonded layer on the metal surfaces, providing protection against moisture and salt. If moisture does not come into contact with the metal, rust formation is prevented.

FAQ's

  • Why should I use anti-corrosive coating on steel structures?

    Anti-corrosive coating protects the steel from environmental contact, preventing corrosion. This reduces the maintenance costs, enhances durability, increases lifetime, and improves aesthetics.

  • What types of anti-corrosion coating services does MCON Rasayan provide?

    MCON Rasayan offers many different types of anti-corrosion coatings used for a range of applications, including structural steel and reinforcement, galvanised surfaces, concrete surfaces, and rust treatment.

  • Where can anti-corrosion coatings be used?

    Anti-corrosion coatings are widely used to protect metal surfaces from rust and corrosion in various industries and applications. They are applied to structures and equipment to extend their lifespan and reduce maintenance costs.

  • How long does anti-corrosive coating last?

    Generally speaking, anti-corrosive coatings last somewhere between 5 to 10 years. However, MCON Rasayan’s anti-corrosive coatings are designed to last 15 to 20 years.

  • Are MCON Rasayan's anti-corrosion coatings compliant with industry standards?

    Yes, as the leading construction chemical manufacturer in India, our anti-corrosion coatings don’t just meet the industry standards but surpass them.

  • Can anti-corrosion coatings be applied to old metal surfaces?

    Yes, anti-corrosion coatings can be applied to old metal surfaces. However, precautions must be taken to get the full benefit, like proper surface preparation.

  • Do you provide technical support for anti-corrosion coating applications?

    Yes, we believe that our role doesn’t end when we sell you our product. We are dedicated to providing the best after-sales service through technical support when needed.

  • How can I request a quote or consultation for anti-corrosion coating services?

    To request a quote or consultation, you can contact us through our website.