MCON MORTAR EP is a three-part solvent-free combination of epoxy resin and hardeners filled with specially graded chemically inert aggregates with high crushing strength. It is applied by trowel as a durable chemical chemical-resistant repair mortar 8 – 10 mm thick, depending upon the requirement. The system includes MCON BOND EP, a three-part epoxy resin primer and MCON MORTAR EP, which are both supplied in pre-weighed units ready for on-site mixing and application. The finished area has a slightly granular texture of uniform self-colour.
1. Chemical Resistance : Unaffected by wide range of acids, alkalis and industrial chemicals.
2. Easily applied: Designed for easy application to a fair finish.
3. Quality: Pre-weighed quality controlled materials ensure consistency and reduce risk of site errors.
4. Multi-purpose – Can be applied on horizontal, vertical and overhead surfaces without any form work.
5. Low permeability – Offers extremely low permeability to water carbon dioxide and chlorides
1. Concrete Structure
2. Cementitious Substrates
3. Bridges
4. Driveways
6 months from manufacture in original unopened bags if stored in dry conditions
1. Clean the surface and remove loose concrete, dust, oil, paint, grease, waterproof coating, etc.
2. Expose fully any corroded steel in the repair area and remove all scale and corrosion deposits.
3. Apply MCON STEEL 2K for rust free bars and then apply MCON STEEL ZRP
4. Saturate the substrate with water to prevent absorption of water from the mixed material.
5. In case of a very old concrete substrate, it should be primed by applying one coat of MCON BOND EP as Bonding Agent.
6. Allow the bonding agent to reach tacky condition before applying of MCON MORTAR EP.
1. Use Mechanical Mixer for mixing of MCON MORTAR EP.
2. Start addition of aggregates 80% slowly to the Epoxy mix (Base+Hardener) under continuous mixing.
3. Keep mixing for 2 minutes. Add balance quantity 15 – 20% aggregates & again mix for another 2-3 minutes to form a homogeneous, free flowing, uniform & lump-free mix.
1. Permanent repairs to concrete structure and cementitious substrates where strength, impermeability to water and resistance to aggressive chemicals is essential.
2. Ideally suited for maintaining engineering, chemical handling and processing plants.
3. Patch and Repair Mortars: Grouts for repairing cracks and de-lamination of concrete structures such as sidewalks, driveways, and walls.
MCON MORTAR EP is a three part solvent free combination of epoxy resin and hardeners filled with specially graded chemically inert aggregates with high crushing strength. It is applied by trowel as a durable chemical resistant repair mortar 8 – 10 mm thick depending upon the requirement. The system includes MCON BOND EP a three part epoxy resin primer and MCON MORTAR EP which are both supplied in pre-weighed units ready for onsite mixing and application. The finished area has a slightly granular texture of uniform self colour.
Coverage: 10 Sq.ft Per Pack For 15 mm
Packing: 7.5 kg. pack ( 0.7 kg. base + 0.3kg. hardener + 6.5 kg. aggregates)
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